Detergent Cake Making Machine Plant | Shree Balaji Detchem
Meta Title: Detergent Cake Making Machine Plant – Complete Setup & Price 2025 | Shree Balaji Detchem
Meta Description: Explore the complete guide to Detergent Cake Making Machine Plant setup, cost, machinery, and manufacturing process. Learn how Shree Balaji Detchem designs high-performance detergent plants for maximum output.
🏭 What Is a Detergent Cake Making Machine Plant?
A Detergent Cake Making Machine Plant is a complete setup designed for manufacturing high-quality detergent cakes used for washing clothes and cleaning surfaces. The plant includes advanced machinery like the Sigma Mixer, Duplex Plodder, Multi Screw Conveyor, Long Bar Cutter Machine, and Auto Stamper — each playing a crucial role in producing uniform, market-ready detergent bars.
At Shree Balaji Detchem, we specialize in designing, manufacturing, and delivering fully automatic detergent cake plants tailored for both small-scale and large-scale industries.
⚙️ Key Machines in a Detergent Cake Making Machine Plant
| Machine Name | Function | Capacity Range |
|---|---|---|
| Sigma Mixer | Mixes detergent ingredients into a smooth, uniform paste | 50 kg to 500 kg per batch |
| Multi Screw Conveyor | Transfers mixed material from mixer to plodder | Custom speed control |
| Duplex Plodder | Refines and compresses the detergent mixture into bars | 100–1000 kg/hr |
| Long Bar Cutter Machine | Cuts long detergent bars into desired sizes | Fully adjustable |
| Auto Stamper | Stamps company logo and finishing marks on cakes | Up to 120 cakes/min |
All machines are fabricated from high-grade stainless steel, ensuring durability, hygiene, and easy maintenance.
🚀 Why Choose a Detergent Cake Making Machine Plant?
- High Production Efficiency – Automated operation saves time and labor.
- Consistent Quality Output – Precise mixing and plodding deliver uniform detergent texture.
- Low Maintenance Cost – Robust design ensures long-term reliability.
- Customizable Capacity – Scalable models for startups and established brands.
- Energy-Efficient Design – Optimized motors and drives reduce power consumption.
💰 Investment & ROI in a Detergent Cake Making Machine Plant
| Plant Capacity | Approx. Investment (INR) | Expected Profit Margin |
|---|---|---|
| 100 kg/hr | ₹4 Lakh – ₹6 Lakh | 20 – 25 % |
| 250 kg/hr | ₹8 Lakh – ₹12 Lakh | 25 – 30 % |
| 500 kg/hr | ₹15 Lakh – ₹25 Lakh | 30 – 35 % |
💡 Tip: A properly installed detergent cake making machine plant can achieve ROI within 6–12 months depending on local market demand.
🔧 Technical Specifications
- Material of Construction: Stainless Steel 304/316
- Power Requirement: 15 – 30 HP (depends on capacity)
- Operation Mode: Automatic / Semi-automatic
- Production Line: Mixer → Conveyor → Plodder → Cutter → Stamper
- Warranty: 12 months on major components
🌐 Applications & Industries
- Detergent cake and soap manufacturers
- Household cleaning product producers
- Chemical and FMCG companies
- Contract manufacturing units
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- Internal Link Placeholder: Visit our Soap Machinery Page
- External Link Placeholder: Read about detergent formulation
❓ Frequently Asked Questions (FAQ)
Q1. What is the cost of a Detergent Cake Making Machine Plant in India?
The average cost ranges between ₹4 lakh and ₹25 lakh depending on plant capacity, automation level, and raw material requirements.
Q2. Which machines are essential for detergent cake production?
You’ll need a Sigma Mixer, Duplex Plodder, Multi Screw Conveyor, Long Bar Cutter Machine, and an Auto Stamper.
Q3. How much space is required for a small-scale detergent cake plant?
Approximately 800 – 1200 sq ft is sufficient for a 100 kg/hr setup.
Q4. How to maintain a detergent cake making plant?
Regular cleaning, lubrication, and preventive maintenance checks help ensure smooth operation and longer machine life.
✅ Final Thoughts
Investing in a Detergent Cake Making Machine Plant from Shree Balaji Detchem means getting high performance, lower operational cost, and reliable after-sales support. Whether you are setting up a new business or expanding an existing one, our complete detergent plant solutions are built to deliver long-term success.
1. Sigma Mixer
Function:
Used for blending raw materials such as acid slurry, soda ash, sodium silicate, and perfumes into a uniform paste.
Typical Features:
- Twin-arm Z-blade design for efficient kneading
- Mild-steel or stainless-steel construction
- Variable-speed drive for different batch sizes
| Specification | Typical Range |
|---|---|
| Capacity | 50–1000 kg per batch |
| Power | 7.5–50,100 HP |
| Mixing Time | 15–25 minutes |
2. Multi-Screw Conveyor
Purpose:
Transfers the mixed detergent mass from the mixer to the plodder while maintaining uniform flow.
Design Notes:
- Multiple intermeshing screws prevent clogging
- Can include heating or cooling jackets
- Easy cleaning and low maintenance
| Specification | Typical Range |
|---|---|
| Length | 2–5 m |
| Material | Stainless or carbon steel |
| Motor Power | 2–5 HP |
3. Duplex Plodder
Role:
The heart of the detergent-cake plant, the duplex plodder compacts the detergent mass into a dense bar before extrusion.
Process:
- The first (refining) stage removes air and improves texture.
- The second (extrusion) stage shapes the detergent into a continuous bar.
| Specification | Typical Range |
|---|---|
| Output | 100–1000 kg /hr |
| Drive Motor | 10–20 ,100HP |
| Screw Type | Double worm, |
4. Long Bar Cutter Machine
Function:
Cuts the extruded detergent bar into uniform lengths.
Features:
- Adjustable cutting speed and length
- Stainless-steel blades for precision
- Compatible with automatic stamping units
| Specification | Typical Range |
|---|---|
| Bar Length | 60–120 mm |
| Cutting Speed | 20–60 cuts /min |
| Motor | 1–3 HP |
5. Auto Stamper
Purpose:
Gives the final detergent cakes a branded appearance.
Highlights:
- Pneumatic or mechanical operation
- Interchangeable dies for different logos
- Consistent pressure for clean impressions
| Specification | Typical Range |
|---|---|
| Stroke | 40–80 mm |
| Output | 30–70 stamps /min |
| Drive | Pneumatic/electric |
Typical Detergent Cake Manufacturing Sequence
- Raw-material dosing
- Mixing in the Sigma Mixer
- Conveying the material through the Multi-Screw Conveyor
- Refining and extrusion in the Duplex Plodder
- Cutting long bars into standard sizes
- Stamping and packaging
Key Factors in Plant Setup
- Material of construction: Stainless steel parts enhance hygiene and lifespan.
- Automation level: Semi-automatic and fully automatic lines are both available.
- Power and space: A small plant may need 20–30 HP total and 600–800 sq ft floor area.
- Safety measures: Proper ventilation, dust collection, and operator training are essential.
Frequently Asked Questions
Q1. What capacity range is common for a detergent cake plant?
Most small-scale units operate from 100 kg /hr to 500 kg /hr, depending on demand and formulation.
Q2. Can the same plant produce both detergent bars and toilet soap?
The machines are similar, but formulations differ; a few design adjustments are required for soap.
Q3. Which raw materials are used?
Typical ingredients include acid slurry (LABSA), soda ash, sodium silicate, fillers, colorants, and fragrance.
Q4. How long does it take to install a new plant?
With standard machinery and utilities ready, installation can be completed in two to three weeks.
Q5. What maintenance is required?
Regular lubrication, cleaning of screws and barrels, and checking of seals ensure long service life.